Amorphous Metal, or bulk metallic glass (BMG) as it is sometimes known, is a solid metallic material with disordered atomic-scale structure. Most metals are crystalline in their solid state, which means they have a highly ordered arrangement of atoms. Amorphous metals are non-crystalline and have a glass-like structure. The material structure also results in low shrinkage during cooling, and resistance to plastic deformation. The absence of grain boundaries, the weak spots of crystalline materials, leads to better resistance to wear and corrosion. Perhaps the most useful property of bulk amorphous alloys is that they are true glasses, which means that they soften and flow upon heating. This allows for easy processing, such as by injection molding, in much the same way as polymers. As a result, amorphous alloys have been commercialized for use in sports equipment, medical devices, and electronic equipment.
Medical
Electronics
Recreation
Automotive
Industrial
Sports Equipment
Aerospace
Liquidmetal Technologies provides advanced molding solutions for complex and high-performance metal parts. Our Amorphous Metal Molding technology imparts uncompromising precision, strength and corrosion resistance for applications in a broad range of markets.
Plastic injection molding for medical devices is a critical process where the stakes of failure are very high. The process of plastic injection molding medical parts can be applied to nearly any area where durable, sterilization-friendly parts are required at high volume and with exceptional accuracy in production. Medical-grade plastics injection molding is used for medical devices, components, laboratory and facility equipment, and more. Among the key advantages of the injection molding process are its ability to meet the exacting specifications and regulatory needs of the medical industry.
Diagnostics
Fluid Management
PharmaceuticalsSurgery
Interventional
Metal Injection Molding (MIM) is a metalworking process in which fine powdered metal is mixed with binder material to create a “feedstock.” That is then shaped and solidified using an injection molding process. This molding process allows high volume, complex parts to be shaped in a single step. After molding, the part undergoes conditioning operations to remove the binder and densify the powders. MIM is a proven, innovative powder metallurgy technology that offers the capability of mass producing complex-shaped metal parts consistently and reliably.
Firearms
Defense
Medical
Dental
ComputersAerospace
Automotive
Recreation
Appliance
Injection molding is the process of making custom plastic parts by injecting molten plastic material at high pressure into a metal mold. After the plastic is injected into the mold, it is cooled and opened to reveal a solid plastic part. Injection molding is commonly used for making very high-volume custom plastic parts. In addition, there are many types of plastic resins and additives that can be used in the injection molding process, increasing its flexibility for designers and engineers.
Firearms
Fire & Security
Automotive
Sports Equipment
Industrial
Tools / Hardware
Merlin Mold & Manufacturing is a full-service plastic injection molding company providing customers with unsurpassed customer service and quality. More than just manufacturers of plastic parts, we solve customers' production problems and manage projects from concept to delivery in the most efficient, cost-effective manner possible. Whatever their diverse needs, our customers can expect the same commitment to customer service, quality, and efficiency that distinguishes everything Merlin has been doing for the past 75 years.
Powder Metallurgy (PM) is the process of blending fine powdered materials, pressing them into a desired shape or form, and then heating the compressed material in a controlled atmosphere to bond the material. The high-precision forming capability of PM generates components with near-net shape, intricate features and good dimensional precision pieces. The PM process has the highest raw material utilization (over 95%) and the lowest energy requirement per kilogram of finished part, compared with other manufacturing processes. It is suitable for high-volume production with very little wastage of material.
Automotive
Food Processing / Appliance
Medical
Porous Products / Sintered Metal Filters
Pumps / Compressors
Tools / Hardware
Valves / Fittings
Heavy Truck / Off Highway
Prototype Support
Phoenix Sintered Metals is a world leader in the production of complex, high volume, and high performance components through press and sinter powdered metallurgy (including high-densities).
Sheet metal fabrication is the process of turning flat sheets of steel or aluminum into metal structures or products, by cutting, punching, folding and assembling. 3D CAD files are converted into machine code, which controls a machine to precisely cut and form the sheets into the final part. Typical forming tools are brakes, punches, and dies which can form angular bends and features. Sheet metal can be cut, bent or stretched into nearly any shape. Sheet metal parts are known for their durability, which makes them great for end-use applications. Parts used for low-volume prototypes and high-volume production runs are most cost-effective due to large initial setup and material costs.
Networking
Commercial
Gaming
Medical
Military
Industrial
TelecomAutomotive
Data Computers
Point of Purchase
HPM has been partnering with customers by providing expert design input to make Precision Sheet Metal parts and assemblies. We deliver quality items, on time, with your cost parameters taking priority. Our Account Management, Design Engineering, and Customer Service Support yield rapid prototyping, quick turn production, and customer service excellence.
